A planner reads the alarm hours later
SCADA raises a fault and it sits in a screen until someone notices and keys a work order into Maximo by hand. By then the transformer has already been running hot for half a shift.
When OSIsoft PI or SCADA flags a vibration, temperature, or fault threshold, Stacksync opens the work order in Maximo or ServiceMax the same second, two-way, and writes completion status back to the historian.
Sensor data lives in the historian and work orders live in the CMMS, and the gap between them is measured in days. Here is where it costs you uptime.
SCADA raises a fault and it sits in a screen until someone notices and keys a work order into Maximo by hand. By then the transformer has already been running hot for half a shift.
A crew clears the fault in ServiceMax but nothing updates OSIsoft PI or the asset register. The next analyst sees a stale alarm and dispatches a truck to an asset that was fixed yesterday.
Substation A names a breaker one way, Substation B another, so SCADA tags never line up with the Maximo asset hierarchy. Work orders land on the wrong equipment and reports double-count failures.
Every tool Stacksync replaces is one fewer vendor, one fewer bill, one fewer integration to maintain.
Changes made in one platform automatically update across all connected systems in real time, eliminating data silos and reducing errors.
Stop building brittle API scripts. With Stacksync, you can trigger complex automated workflows using simple SQL commands.
Expose every enterprise system to your agents through a single MCP layer. Claude, ChatGPT and Gemini get production-grade tools without custom glue code.
Handle massive traffic spikes without losing a single event. Queues buffer your data during surges, ensuring strict ordering and reliable delivery.
Interact with your CRM, ERP, and payment tools as if they were just another table in your database. Say goodbye to rate limits and complex API documentation.
Transform legacy EDI complexity into simple database interactions. Stacksync automatically parses incoming EDI documents directly into your database tables.
Stacksync ships pre-built two-way connectors for the historians, CMMS, ERP, and field tools that condition-based maintenance runs through, with field-level conflict policies and replay.
As a data company, we understand the importance of keeping your data secure. Stacksync is built with security best practices to keep your data safe at every layer, and is DPF-certified for US, EU, UK and CH data transfers.
Let your users access Stacksync from your centralized user management systems. Works with Okta, Azure, Google SSO and more.
Immediately get alerted about record syncing issues over email, Slack, PagerDuty and WhatsApp. Resolve issues from a centralized dashboard with retry and revert options.
Securely connects to your systems with:
How fast does a SCADA fault become a work order?
Sub-second when the historian or SCADA exposes events; otherwise 1-60s on a configurable poll. The work order opens in Maximo or ServiceMax the moment the threshold trips, not on the next planner review.
Does completion status flow back to the historian?
Yes. When the crew closes the work order, Stacksync writes status and resolution back to OSIsoft PI and the asset register, so analysts never chase an alarm that is already fixed.
How do you reconcile mismatched tags across sites?
Stacksync maps each site's SCADA tag namespace to the Maximo asset hierarchy in the visual mapper, so a fault always lands on the right equipment regardless of local naming.
What happens when the CMMS is down during a fault?
The event is queued and replayed with backoff. When Maximo comes back, the work order is created in order, so no fault is silently dropped during an outage.